Mattel
After more than two years of global searching and evaluations, in the spring of 2018, Mattel Corporation selected MESPRO as their MES solution for all their manufacturing worldwide. The first deployment is at their Indonesian factory in Jakarta.
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Implemented Modules:
1. Real-time Monitoring
2. Planning & Scheduling
3. Preventive Maintenance
4. Mold Management
5. Alert Messaging
6. Energy Management
Achievements:
1. Real-time intel on machine process parameters, run status & production order in progress.
2. Production data, including output, scrap, and completion, are reported automatically by shift.
3. KPIs are presented on several real-time dashboards throughout the factory.
4. Alert messaging provides an early warning system to avoid scraps and over-builds and, at the same time, tighten changeovers.
Objectives:
1. Direct machine connectivity to support factory visibility and quality.
2. A smart scheduling tool for better production planning of its operations.
3. Real-time intel for actual production outputs and predictive events.
4. Real-time KPIs dashboards – OEE and detail production analytics.
5. Alert / warning messaging and escalation capabilities.