Citylong
Citylong is a privately owned local company, the largest household plastics product manufacturer in China today. Its new Tianjin factory was designed for full automation potential and optimization. They have brought in advanced molding and automation equipment for its production. It has invested state of the art smart warehousing system and SAP ERP to manage its growing businesses. In 2016, it selected MESPRO to improve production efficiency and operations transparency.
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Implemented Modules:
1. Real-time Monitoring
2. Planning & Scheduling
3. Preventive Maintenance
4. Alert Messaging & Escalations
Achievements:
1. Real-time intel helped substantially improve machine uptime and reduce overbuilding and scrap.
2. KPIs are presented on several dashboards in real-time throughout the factory.
3. Alert messaging provides an early warning system that improves product quality.
5. Realized paperless factory.
Objectives：
1. Real-time machine monitoring and acquisition of in-progress process parameters for quality predictability.
2. Simple to use Production Scheduler for better planning and allocation of resources.
3. Seamless Integration with SAP orders onto the MESPRO planning board.
4. In-Process Quality control, the Inspection process, and Analytics.
5. Month/Week/Day/Shift production reports on output, scrap, and resources used.
6. Alert / warning messaging.
