Longguang

Longguang Electronics Group is a leading manufacturer covering the fields of network communication, optical network communication, smart home, new energy, medical and banking equipment, auto parts, etc. In early 2019, it selected MESPRO as its strategic MES provider to further enhance its highly automated and efficient operations. 

project details

Company: Longguang Electronics
Location: China Guangdong Province.
Scope: Stamping – 45, Bending - 24, Turret - 18, Laser Cutting - 12, Punching – 10, Clinching – 8, Assembly Lines - 30
Industry: Automotive
Go Live: 2020
Duration: 8 months

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Implemented Modules:

1. Real-time Monitoring

2. Planning & Scheduling

3. Preventive Maintenance

4. Product Traceability

Achievements:

1. Total shop floor visibility with real time intel on operating status & production orders in progress. 

2. Production data, including output, scrap, and completion, are reported automatically by shift.

3. Real-time Planning Board provides clarity to all work order progression statuses.

4. KPIs are presented on several real-time dashboards throughout the factory.

5. Exception reporting and escalation mechanisms helped supervisors to make better decisions.  

6. Proactively prompting planners to schedule equipment maintenance and tool replacements.

7. Replaced Shopfloor management culture from reactive to proactive mindsets.

8. Improved customer satisfaction through transparency and process conformance.

Objectives:

1.Real Time machine monitoring and acquisition of in-progress process parameters for quality predictability.

2.Simple to use Production Scheduler for better planning and allocation of resources. 

3.Seamless Integration with SAP orders onto MESPRO planning board.

4.In-Process Quality control, Inspection process and Analytics.

5.Month/Week/Day/Shift production reports on output, scrap, resources used.

6.Alert / Warning Messaging.