BIA Kunststoff
BIA Kunststoff is a leading German Automotive manufacturer with its factory located in the city of Wuxi, Jiangsu province. It is a joint venture entity with a local Chinese partner. In Q1 2019, it selected MESPRO as its MES provider to help meet its customers’ requirements.
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Implemented Modules:
1. Real-time Monitoring
2. Planning & Scheduling
3. Preventive Maintenance
4. Lot Traceability
5. Alert Messaging
6. Energy Management
Achievements:
1. Real-time intel on machine process parameters, run status & production order in progress.
2. Production data, including output, scrap, and completion, are reported automatically by shift.
3. KPIs are presented on several real-time dashboards throughout the factory.
4. Alert messaging provides an early warning system to avoid scraps and over-builds.
5. Met customers’ requirements regarding Lot Traceability.
6. Paperless factory.
Objectives：
1. Real-time intel for all production stations. Operating and Progressing status.
2. Easy to use scheduling tools for better production planning.
3. Real-time intel for actual production outputs and predictive events.
4. Part lot traceability conformance. Throughout the whole manufacturing process.
5. Real-time KPIs dashboards – OEE and detail production analytics.
6.Alert / warning messaging and escalation capabilities.
