Flextronics
Since 2011, Flextronics International Ltd, has selected MESPRO as its strategic MES provider for its manufacturing sites in China. Today, more than 30 sites have been successfully installed around the globe on three continents, North America, Asia, and Europe.
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project details
Company:
Flextronics
Location:
China, Zhuhai Campass
Resource:
Injection Moulding – 738 (7 Brands), CNC – 94 ; EDM – 13; Milling – 29, Stamping presses - 168
Industry:
Automotive, Consumer Electronics, Telecommunication & Computing Appliances
Go Live:
May 2017
Duration:
9 months
ROI:
14 months
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Implemented Modules:
- Real-time Monitoring
- Planning & Scheduling
- Preventive Maintenance
- Tooling Management
- Energy Management
- Messaging / Mobility
Achievements:
- Ability to monitor all machines’ operating status & production order progress in real-time.
- Planning & Scheduling have been greatly improved with accuracy and fewer labor efforts.
- Production data, including output, scrap, and completion, are reported promptly and accurately.
- Enhanced ERP production reporting with seamless integration, which further reduces labor efforts.
- Improve significantly in OEE, Scrap rate, customer delivery, and inventory turn.
- Providing valuable actual process parameters from a machine for QC Analytics.
- Provide actual & projected Energy Usage of a machine by Shift/Day/Week/Month/Year reports。
- Messaging & alert escalation through WeChat APPs has been very effective and cost-saving.
- Paperless shop-floors.
- Labour hours tracking.
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