Advanced Molding Technologies

Advanced Molding Technologies is a reputable custom molder / manufacturer in the plastic medical industry locating in Manchester, Connecticut, the heart of America medical industrial region. Due to company’s rapid growth and FDA’s requirements, it needs a robust MES solution to further improve operations and at the same time satisfied the FDA stringent conformance. In 2015, it selected MESPRO for the task and we have becoming their growing partner ever since.

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project details

Company: Advanced Molding Technologies
Location: Manchester, CT, USA
Scope: Injection Moulding - 60 FANUC, 23 DEMAG., Assembly Lines - 10
Industry: Medical
Go Live: October 2015
Duration: 3 months

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Implemented Modules:

  1. Real time Monitoring
  2. Planning & Scheduling
  3. Preventive Maintenance
  4. Lot Traceability
  5. Messaging

Main Objectives:

  1. FDA Conformance
  2. Machine connectivity to support factory automation.
  3. Lot traceability throughout manufacturing process supported by barcode labelling.
  4. ERP integration from customer order scheduling to for faster production reporting.
  5. Real time KPIs dashboards – OEE and detail production analytics.

Achievements:

  1. Real time delivery of machines / lines’ intel on operating status & production order in progress.
  2. Production data including output, scrap and completion are reported automatically by shift.
  3. Improved ERP effectiveness by faster production reporting and further reduced labor costs.
  4. KPIs are presented on several dashboards in real time throughout the factory.
  5. Providing valuable actual process parameters from machine for QC Analytics.
  6. 7. With MESPRO, the whole manufacturing process has been approved by FDA.
  7. Total product traceability process are in place, from production to final packaging for shipment.
  8. Best practices have been enforced and became the standard operational procedures.