Eagle Metalware

Eagle Metalware Co., Ltd. is a global manufacturer specializing in 12.9 class high-strength screws with two manufacturing sites in Dongguan and Kunshan China covering 130,000 square meters production area. Its focus customer bases are in automotive industry, mechanical engineering, wind power, ceramic machinery, clamping sets, heavy equipment, mold manufacturing, injection molding machines, transmission equipment

project details

Company: Eagle Metalware
Location: Dongguan, Kunshan China
Scope: Total monitored equipment 600+, Metal Formers/Threading/Milling/, Stamping/Roller/Nodulizer/ Heat, Treat/ Extrusion etc
Industry: Metal Fastening
Go Live: October 2019
Duration: 6 months

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Objectives: OEE Analytical Dashboards

  1. Real Time machine monitoring and tracking of Production Outputs.
  2. Ability to better plan and schedule production orders for optimization.
  3. Preventive maintenance for equipment/moulds/tools
  4. Labour effectiveness tracking and analytics
  5. Paperless factory and Timely events reporting.
  6. Exception reporting  – Alert / Warning Messaging.

Achievements:

  1. Real time machine monitoring provide intel on operating status with dashboards.
  2. Production data including output, scrap and completion are reported automatically by shift.
  3. ERP production reporting with seamless integration has further reduced labor costs.
  4. Improve greatly in terms of OEE, Scrap rate, customer delivery and inventory turns.
  5. Messaging & alert escalation through WeChat APPs improved decision making and cost savings.