Amphenol

Amphenol is the world leading manufacturer of wiring harnesses and connectors. In late 2018, its Nantong factory in Jiangsu Province selected MESPRO to improve its manufacturing operations with clear objectives further.  

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project details

Company: Amphenol
Location: China Jiangsu Province.
Scope: Injection Moulding – 60, Stamping – 15, Wire Cutting/Termination – 84 Assembly Cells – 37
Industry: Automotive
Go Live: May 2019
Duration: 3 months

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Implemented Modules:

1. Real-time Monitoring

2. Planning & Scheduling

3. Preventive Maintenance

4. Lot Traceability

5. Alert Messaging 

Achievements:

1. Production plans are much better scheduled for execution.

2. Real-time intel on machine status & production order in progress allows better decision makings. 

3. Production data, including output, scrap, and completion, are reported automatically by shift.

4. Improved ERP effectiveness by faster production reporting and reduced labor costs.

5. KPIs are presented on several real-time dashboards throughout the factory.

6. Conformed to customer demand on Lot Traceability, production to final packaging for shipment.

Objectives:

1. Machines / assembly lines connectivity to support factory visibility.

2. A smart scheduling tools for better production planning of its operations. 

3. Real-time intel for actual production outputs and predictive events.

4. Part lot traceability conformance. Throughout whole manufacturing process.

5. Real-time KPIs dashboards – OEE and detail production analytics.