Kayou
Kayou is one of the most influential brands in China’s pan-entertainment product industry, adhering to the development concept of “quality and fun”, driven by scientific and technological intelligent manufacturing, and is a cultural innovation company deeply involved in the animation and creative stationery industries. CLEO was selected as its in-depth partner of digital factory, and the entire factory automation and digital (MES+QMS+WMS) production and operation management of mold factory, injection molding, assembly, packaging, and warehousing were realized.
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Implemented Modules:
1. Real-time monitoring
2. Dynamic scheduling
3. Abnormal management of lamps
4. Traceability management
5. Quality management
6. Equipment & mold management
7. Warehouse management WMS
8. Open up AGV intra-site logistics
9. Digitization of mold production
After the launch, the advantages of workshop digitization have been realized:
1. Real-time collection and monitoring of equipment process parameters, process parameter analysis, accurate location of defects/equipment failures, optimization of engineering standards, and improvement of yield rate;
2. The production plan is directly issued to the workshop production line through the system, and the dynamic scheduling is adjusted in real time, realizing the issuance of paperless work tasks, reducing errors in the transmission of production task information, and improving production efficiency.
3. The production information of the workshop is transparent, and PMC can quickly grasp the production progress through reports and kanban boards, and guide the accurate arrangement of production plans.
4. Quality management whole process control, prevention first, continuous improvement;
Open up AGV, ERP, MES, QMS, WMS, collaborative operation, efficient production;
5. Provide multi-dimensional reports, including planning, production progress, equipment failure analysis, defective cause analysis, and cycle analysis, to help quickly locate abnormalities and provide an effective basis for management decision-making.
